Something has gone wrong with my RepRap...

Like a scene out of a cartoon, the feed tube of my Huxley Reprap extruder got a great big bulge in it.

I suspect I got some foreign matter in the feed when I changed over the filament, which blocked the nozzle. Rather than have a look to see what the problem was, when the filement was slowly dribbling out, I let it run thinking (hoping) that it might clear itself. You can see the result.

Maybe it's time to order some spares.

My Anderson Powerpole Connector crisis is over..

After forking out $5 for a single set of Anderson Powerpole Connectors from Jaycar I thought that I would bite the bullet and purchase enough from the US supplier so I wouldn't have to worry about this any more.

100 sets of 30A Anderson Connectors.

I purchased 100 sets from Powerwerx at $0.87 each including shipping, just in time for the Amateur Radio John Moyle Field day. (A previous post about the use for these connectors is here.)

The photo shows the connectors in groups of five, so I could easily count them.

Reprap Huxley starts to print.

This last weekend (Saturday, 24 February 2012) my Reprap Huxley oozed it's first plastic.

First plastic

This was quite an excitable moment as we have purchased the 3D printer before Christmas as a kit with promises of all the things we could create with it. Since then it has been successfully printing lots of stuff in PLA plastic and I have been able to figure out how to further tune it up and make the prints even better.

A big shout-out to the great guys an the Adelaide Hackerspace who
helped me through the final set of bugs and explained how to effectively use the printing software. (Compose.. then print.) Thanks Pix, Jonathan and Ryan.

Clips for mounting the Huxley circuit board.

Yes, it needs to print parts for itself before it was finished.

The following are some of the items that have successfully been printed.

• Huxley Circuit Board Clips.
• Shot glass as is the Reprap custom. (Its not completely waterproof, but just enough to server its purpose.)
• Toy Dump Truck
• Small box
• Yellow Tea Cup Dragon Puppet 
• Case for the Raspberry Pi

Small Pink box, 40 x 40 m

Yellow Dragon. 

I need to buy some more filament.

RIAus 3D Printing Seminar

Twitter: #3DPrintADL
Pictures can be found here: ANAT Blog Photos, Hackerspace Adelaide

On Monday (20 Jan 2012) I attended a 3D printing and rapid prototyping seminar at the RIAus, organised by the South Australian Education Department (DFEEST). I came along as an attendee and also as a member of the Adelaide Hackerspace. There were three of us from Hackerspace each with our Huxley Reprap machines. There was also a collection of other machines on display with the University of South Australia bringing five Makerbots, lit up in various colours and another commercial supplier.

The morning program of speakers was excellent and the organisers did very well covering the broad range of issues that this technology evokes. The panel and the more practical afternoon session, built further on these ideas. In no particular order:

• Copyright, patents and intellectual property were mentioned a coupled of times, but other than emphasising that they are important and that the current legal framework  fast enough, there really wasn't any consensus about how this area should be approached.
• The problem of atoms. How are ideas and designs turned into useful objects. We heard from a couple of companies which are providing 3D prototyping as as service (Ponoko) and as part of their business process (Monkey Stack).
• Design vs. Evolution. How will consumer items be created in the future? Will we still need designers or will the tools be so easy to use that anyone will be able to design and produce the items that they need? or will designers produce base/reference designs which individuals can then evolve to their own requirements?
• Capturing the Innovation. It is recognised that much of the technical innovation that occurs doesn't take place in large corporate research and development groups. Industry wants access to innovations and they are going to need to look out into the wider community to do that. This is something that Intel are focused on via Intel Labs. In Australia we know we are an inventive lot, but we need to somehow throw the net wider then just the establishment of the Univerisities, Schools and Industry and include things like 'Mens Sheds', 'Community and Church Groups', and 'Intense Hobbies' (eg model train builders) etc. This was emphasised by Mark Thomson, Research Director for the Institute of Backyard Studies.

The afternoon continued with practical examples of how to use this technology, along with some valuable hints and tips (eg. remember to leave a hole if you need to remove material from inside an object). All-in-all and excellent, high quality informational session.

Part 5: Other Amateur Radio logging software, vkcl

This is probably a good time to have a look at some of the other Amateur Radio logging software that is around.The plan was to have made some modifications to xlog, so that it could be used the John Moyle Field Day (in 2011). Unfortunately this won't be the case, so I'll be using vkcl. This has the added advantage of getting some experience with other logging software, and seeing what features are particular useful.
vkcl is MS Windows based software and is available as a free download from the authors website. It is regularly updated with additional code as the rules for the Australian Amature Radio contests change over time. The author has also included some international contests, as he wants to use the same software with the contests that he is involved in.
One of good thing about vkcl is that the help (via Windows Help File) is complete and the software has features which make it a real pleasure to use during contests.

Box for Huxley Reprap

I have been building a couple of Huxley Repraps, one for myself and assisting in building one for the Adelaide HackerSpace.

In order to be able to design things to print I am going to have to get my head around using CAD. FreeCAD looks like it will do most of the things that I need a CAD program to do, so I have spent a some time learning how to use it by drawing up a box that could be used to store, carry and display the finished Husleys.

It is a 32cm cube, to be made out of 9mm MDF, with rebated joints (glue and screw).

The Huxley will be bolted to the base with the box fitting over the top, similar to a sewing machine case. A method for keeping the base attached to the box has yet to be sorted out, although a sash-clamp/tie-down appears to be the easiest solution.

The inside dimensions are 302x302x302 where the Huxley (according to my measurements) is 295mm high. (So everything should fit... but I need to measure the other dimensions and adjust accordingly... 320mm was a nice initial number to work with.)

I haven't figured out a way to make the circular cuts with the CAD program, so the handle slots are all square.